Manufacturing
The wide variety and high quality of diamond-charged tools of Trio-Diamond is due to the wide capabilities of modern high-tech industries and equipment, strict control over each stage of the production process, certification according to the ISO 9001 standards system of production facilities where we place our orders in an indiscriminate way.
Narrow specialization and deep understanding of the changing needs of the Russian market allows our specialists to carry out all stages of the design and development of diamond tools in accordance with the requirements of Russian and international legislation. The correct distribution of the workload of production facilities allows us to make products in the required volume at the required time.
Diamond Saw Blade
consists of a steel body and a diamond-containing cutting edge mounted thereon. Manufacturing technology, composition and shape of the cutting edge affect the specialization, resource and efficiency of diamond-charged tools.
Cutting Edge Properties
are determined by a variety of industrial diamonds, which differ in shape, grain size, strength and metal powder, consisting of components such as copper, iron, nickel, cobalt, tin, zinc. It is the composition of the mixture of industrial diamonds and metallized powder that endows the cutting edge with such properties as hardness, density, temperature resistance, and abrasiveness.
Cold Pressing
Technology
-
refers to mass matrix production. Steel bodies of diamond cutting discs are placed in batches in a specialized mold (matrix). A mixture of metal powder and industrial diamonds is distributed around the circumference of the steel bodies, forming the appearance of the cutting edge of the diamond cutting discs being produced. A hermetically sealed matrix with excessive internal pressure is transferred to the furnace under high pressure and temperature conditions. After the sintering process, the finished discs are removed from the matrix and sent to the conveyor for further printing, packaging, and sending to the warehouse.
The cold-pressed diamond tool has a high affordability and is widely used in working with various artificial unreinforced materials such as concrete, bricks, paving stones, ceramics, etc.
The cold-pressed diamond tool has a high affordability and is widely used in working with various artificial unreinforced materials such as concrete, bricks, paving stones, ceramics, etc.
Hot Pressing
Technology
-
also refers to mass matrix production and differs from cold pressing technology by the presence in the matrix not only of excessive internal pressure, but also of high temperature. Higher pressure and temperature are also applied in the sintering stage.
The diamond tools produced using the hot pressing technology have an increased resource, have high temperature-resistant characteristics and productivity. They are widely used in working with natural and artificial stones, reinforced concrete and asphalt.
The diamond tools produced using the hot pressing technology have an increased resource, have high temperature-resistant characteristics and productivity. They are widely used in working with natural and artificial stones, reinforced concrete and asphalt.
Silver-Alloy Soldering
of Segments Technology
-
refers to the professional and semi-professional production of diamond-charged cutting discs and diamond drill bits. The production feature is the separation of technological processes for the production of cutting segments and their welding on the body of the diamond tool. The segments are made using hot pressing technology and are soldered with silver braze to the diamond tool body using high-precision equipment.
A feature of diamond tools made using silver brazing technology is the mandatory cooling of the tool with water during its use. At the same time, the tool itself has a high price availability and is widely used in working with various natural and artificial materials, including highly abrasive ones, such as: granite, marble, concrete, brick, sandstone, asphalt and others.
A feature of diamond tools made using silver brazing technology is the mandatory cooling of the tool with water during its use. At the same time, the tool itself has a high price availability and is widely used in working with various natural and artificial materials, including highly abrasive ones, such as: granite, marble, concrete, brick, sandstone, asphalt and others.
The Laser Welding
of Segments Technology
-
refers to the professional production of diamond-charged cutting discs and segmented drill bits. The production feature is the separation of technological processes for the production of cutting segments and their welding on the body of the diamond on the most modern high-tech equipment. The segments are hot-pressed and laser-welded to the body; the strength of the weld is ensured at the molecular level.
Diamond cutting discs and crowns made by the technology of laser welding of segments are distinguished by increased wear resistance and productivity. They are used for the most difficult and demanding works on super-hard, highly reinforced concrete, asphalt and other materials.
Diamond cutting discs and crowns made by the technology of laser welding of segments are distinguished by increased wear resistance and productivity. They are used for the most difficult and demanding works on super-hard, highly reinforced concrete, asphalt and other materials.
Electroplating Technology
-
The electroplating technology is an electrochemical process fixing under the influence of direct current in an electrolyte medium the grains of technical diamonds applied on the steel body of the tool after a series of special treatments.
The diamond tool manufactured by electroplating technology ensures high quality of material processing at high speed and productivity of work.
The diamond tool manufactured by electroplating technology ensures high quality of material processing at high speed and productivity of work.
Vacuum Brazing
Technology
-
refers to the professional production of diamond-charged cutting discs and segmented drill bits. This production method differs from pressing technologies, silver soldering, laser welding by the absence of metal powder in the mixture for forming the cutting edge. With the help of a special solder, synthetic diamonds are applied to the steel body of the diamond tool, then the process of brazing the diamond synthetic powder to the body of the diamond cutting disc or diamond core is performed in a vacuum furnace.
The cutting edge of a diamond tool made using vacuum brazing technology has the highest strength and wear resistance. It allows you to cut and drill most materials without using water cooling.
Diamond tools made using vacuum brazing technology are distinguished by the use of a wide range of materials, such as: plastic, glass, artificial and natural stone, non-ferrous and ferrous metals, and others.
The cutting edge of a diamond tool made using vacuum brazing technology has the highest strength and wear resistance. It allows you to cut and drill most materials without using water cooling.
Diamond tools made using vacuum brazing technology are distinguished by the use of a wide range of materials, such as: plastic, glass, artificial and natural stone, non-ferrous and ferrous metals, and others.
Saw Blade
consists of a steel disc with carbide-tipped teeth on the outer edge. The number of teeth, their thickness and shape, the angle of sharpening and seating of hard-alloy solders, as well as the presence of compensation holes on the disc body, affect the specialization, resource and determine the cutting properties of the sawing tool
Number
of Teeth
of
determines what type of cut (crosswise or lengthwise) the saw blades are intended for. Affects the speed and quality of the cut, as well as the load that the power tool experiences when cutting material. It must be borne in mind that with an increase in the number of sawing teeth, the cutting speed decreases, the load on the power tool increases, and the quality of the cut becomes higher.
For example:
Blades with up to 36 teeth have a high cutting speed and are designed for ripping wood.
Discs with the number of teeth from 48 to 64 have an average speed, high-quality cut and are designed for cross-cuts in wood, laminate, chipboard, aluminum, plastic, steel.
Discs with a number of teeth from 80 to 120 provide the cleanest cut and are designed for cross-cuts in wood, laminate, chipboard, aluminum, plastic, steel and thin materials.
For example:
Blades with up to 36 teeth have a high cutting speed and are designed for ripping wood.
Discs with the number of teeth from 48 to 64 have an average speed, high-quality cut and are designed for cross-cuts in wood, laminate, chipboard, aluminum, plastic, steel.
Discs with a number of teeth from 80 to 120 provide the cleanest cut and are designed for cross-cuts in wood, laminate, chipboard, aluminum, plastic, steel and thin materials.
Soldering Thickness and
the Saw Blade Body Thickness
of
affect the kerf, blade life, waste volume when cutting materials and the stress the power tool experiences.
For example:
Saw blades with a minimum body thickness and carbide-tipped solders provide high cutting speed, cost-effective material processing, and save the resource of the power tool. Suitable for sawing valuable homogeneous wood species.
Standard body and carbide tipped blades have a longer life, are less susceptible to overheating and are better suited for tilting material. Suitable for sawing various materials such as wood, laminate, chipboard, plywood, plastic, steel, etc.
For example:
Saw blades with a minimum body thickness and carbide-tipped solders provide high cutting speed, cost-effective material processing, and save the resource of the power tool. Suitable for sawing valuable homogeneous wood species.
Standard body and carbide tipped blades have a longer life, are less susceptible to overheating and are better suited for tilting material. Suitable for sawing various materials such as wood, laminate, chipboard, plywood, plastic, steel, etc.
Sawing Tooth
Shape
of
FT – with a flat top of the cutting edge. Designed for lengthwise cutting the wood, fiber cement, drywall. Not suitable for sawing brittle materials prone to “splitting”.
ATB – teeth with an alternating slope of the cutting edges, designed for sawing wood in any direction.
TCG – a combination of trapezoidal and flat top teeth, designed for cutting aluminum, composite materials, laminate, fiberboards, laminated wallboards, MDFs, sandwich panels, plastics and other hard materials.
Angle of inclination and sharpening of carbide taps
ATB – teeth with an alternating slope of the cutting edges, designed for sawing wood in any direction.
TCG – a combination of trapezoidal and flat top teeth, designed for cutting aluminum, composite materials, laminate, fiberboards, laminated wallboards, MDFs, sandwich panels, plastics and other hard materials.
Angle of inclination and sharpening of carbide taps
Angle of inclination and
sharpening of carbide taps
of
affect the specialization of the sawing blade and the "aggressiveness" of the cut. Sawing blades with a positive angle of inclination will independently grip a part of the material, which requires increased attention from the operator when working. They have a sharpening angle from 5 to 20 degrees. The larger the sharpening angle, the higher the speed and "aggressiveness" of the cut. Designed for processing soft and hard wood.
Saw blades with a negative tilt angle have a sharpening angle of 0 to -5 degrees. In the process of work, such saw blades prevent self-feed of the saw blade, eliminate the effect of "kickback", allowing the operator to control the cut, which increases the safety of work. Suitable for work with non-ferrous and ferrous metals, on miter and assembly saws.
Saw blades with a negative tilt angle have a sharpening angle of 0 to -5 degrees. In the process of work, such saw blades prevent self-feed of the saw blade, eliminate the effect of "kickback", allowing the operator to control the cut, which increases the safety of work. Suitable for work with non-ferrous and ferrous metals, on miter and assembly saws.
Compensation Holes and
Noise-Reducing Slots on the Body
of
eliminate deformation and vibration of the disc under radial loads under the influence of centrifugal forces, provide additional cooling, as well as reduce the noise level from the saw. This leads to increased efficiency and a significant increase in the service life of both the saw blade and the power tool.